View online or download detroit diesel 60 operators manual, service manual. Detroit diesel series 60 common problems and failures. Egr model series 60 egr uses a camshaft gear assembly. Nov 18, 2010 camshaft idler gear hub relief at the rear of the hub indexes with these two oil holes to supply oil through a drilled passage to the two roller bearing assemblies. After final torque is achieved, turn each bolt 90 degrees 14 turn clockwise with a single smooth pull of the wrench. Detroit diesel series 60 service manual pdf download. Check out 12 detroit series 60 cam gear parts for sale. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987.
Atc j35596 detroit diesel 60 series cam gear lash adjusting tool. The camshaft actuates the intake and exhaust valves and injector operating mechanism. If an incorrect bolt length too long is used, the cup plugs installed in the cylinder block can be pushed out into the gear train causing severe damage to the gear train. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he proceed. Mar 08, 20 fastener type torque spec main cap bolts 60 70 ftlbs outer main cap bolts 3540 ftlbs. The bull gear and camshaft idler gear assembly is pressurefed lubricating oil through two holes in the. See figure camshaft and related parts camshaft and related parts. The 5884 secures to the cam gear case through access cover bolts on detroit diesel series 60 engines to provide increased stability. Check out 53 detroit series 60 camshaft parts for sale. Intake manifold bolts 2325 ftlbs oil pump bolt 2328 ftlbs.
How to increase horsepower on a detroit diesel series 60 it. Flowchart for repair or replacement of gear train and engine timing part 3 of 3. Looking for torque specifications for detroit diesel engines. The acceptable rod length specification for both 12. The 60 ser manual listed torque for nuts and bolts that are an exception to standard torque, meaning iuf not listed then use standard torque, ill list a link at the end. I need to know the torque specs for a 2000 60series detroit. Camshaft gear assembly series 60 exhaust gas recirculation egr model. These engines are mostly used in class 8 trucks, but can also be found in industrial and generator applications as well as occasional marine applications.
Detroit diesel cummins caterpillar duramax ford ps 6. The acceptable rod length specification for series 60g engines is. I am replacing the camshaft on my 98 series 60 detroit. If an incorrect bolt length too long is used, the cup plugs. By 2008, detroit diesel had produced one million series 60 engines. If you are handy and have scrap laying around you could fabricate a holding fisture that slides inside the cam bolt hole for help. The bolts should be tighten by alternating end to end and side to side. Introduced in 1987, the detroit diesel series 60 does well in fueleconomy tests and is considered as one of the most costeffective vehicles of its kind. We offer new and remanufactured camshafts and bearing sets for detroit diesel series 60 11. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11.
Detroit series 60 in frame rebuild part 12 installing head, cam and rockers. Detroit series 60 engine bolt torque specs on all fixya. A camshaft drive gear access cover mounted to the gear case cover and a slotted head camshaft bolt must be used with the mechanical tachometer drive option. Install the six bolts on the intake left side of the engine around the air compressor drive. Detroit diesel series 149 torque specifications pc industries. These engines are mostly used in class 8 trucks, but can also be found in industrial and.
This electronically controlled engine has a favorable history, shared between all three versions, and despite having been out of production for years now, it remains a popular choice for many. Follow crosspattern bolt torquing sequence and multiple stage process leading up to the final torque process. Beforre you torque the bolt you can look inside the gear case and make sure that the paint mark is still in alignment. M30117a cam gear pilot detroit diesel 60 series includes. Engine timing geartrain concepts and proposals for gear rattle. Just to kind of clear things up for the viewers that cam gear tends to. For your convenience, please use the product links below to shop our inventory. You will need a cam gear holder, and a cam gear puller. Boltcrankshaft and camshaft idler hub center bolt, 8090, 108122. Detroit diesel series 60 cylinder head bolts prior to 2002 torque 250 285 nm, 184 210 lb. What are the torque specs for detroit 60 series engine 12.
Rocker cover component metric unit english unit rocker cover to camshaft housing 20 nm. I am replacing the camshaft on my 98 series 60 detroit engine serial. Cam gear pilot detroit diesel 60 series includes early. The gear train is completely enclosed between the gear case and gear case cover and is located at the front of the. Cylinder head installation on 20082017 detroit diesel. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of. Torque the five bolts to 3038 nm 2228 lbft and install the two plugs into the gear case cover and torque the plugs to 3842 nm 2831 lbft. Detroit series 60 in frame rebuild part 4 camshaft removal. Detroit diesel supplies an upgrade kit pn 23528939 for series 50 and 60 injectors that consists of a spring 11mm longer than the original, a camfollower retainer and new holddown screws. Detroit diesel series 60 specs, bolt torques and manuals. Cam gear retaining tool detroit diesel series 60 this tool is used to properly hold the cam gear stationary while removinginstalling the cam gear retaining bolt without damage. The series 60 heavyduty diesel engine maintains fuel economy with an excellent powertoweight ratio and unsurpassed dependability at current emission levels. The next revision to this manual will include the revised information.
Detroit diesel has released a new alternator mounting bracket for the series 60 2002 engine, mounting bolt torque specifications remain standard. See figure camshaft drive gear torque holding tool installation. We help you find the heavy duty truck parts that you need. Detroit series 60 in frame rebuild part 12 installing head, cam and. For specs and install options on the 14 liter detroit 60 series please contact our sales department at 8883354181, send us a message on our contact page, or open up the chat window at. The bull gear and camshaft idler gear assembly is retained to the hub by a lefthand threaded nut. My engine was overhauled by the prior owner about 800k ago and while he lost the. In 2007 2010 2008 2011 trucks, the detroit diesel 14l engine was modified to meet new emissions standards and went to a dual ecm configuration ddec vi.
The series 60 engine is an inline 6 cylinder, with wet replaceable liners, overhead cam and electronic engine control. Install the fan support bracket and torque bolts f1, f2 and f3 to 5873 nm 4354 lbft. Remove timing pin from crankshaft and alignment tool from gearcase cover. Series 60 2002 engines are equipped with a new compact gear train assembly. Apparently, the original springs allowed injector plungers to float at high rpm.
The tool installs into the gear case, engaging one of the lightening holes in the camshaft drive gear. Page 20 additional service information is available in the detroit diesel series 60 service manual, 6se483. I need to know the torque specs for a 2000 60series detroit for the cam bearing caps and the jake brake housing bolts answered by a verified technician. Jul 17, 2015 torque the four bolts to 60 nm 44 lbft. Unique design for clearance on injector tube nuts and can be used to properly torque injector tubes during installation. As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our.
Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. Detroit diesel tools, truck tools and diagnostics tags. The series 60 engine can be configured with or without a mechanical tachometer drive. A camshaft drive gear access cover mounted to the gear case cover and a slotted head camshaft bolt must be used. Torque the bolts to 5873 nm 4354 lbft, using the sequence. Search our large inventory of rebuiltnewcore detroit 60 ser 12. The oil pan bolt torque specifications, of a series 60 detroit diesel engine, is 40 pounds. For series 60 engines equipped with compact gear train assembly disassemble camshaft from the camshaft gear as follows use suitable fixture to secure the camshaf t assembly from movement. Use two of the access cover bolts to secure the tool to the gear case. Cam gear retaining tool detroit diesel series 60 otc tools.
As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our dtnaconnect web portal and the ddcsn web portal is now retired. Ensure the correct bolt length is used when the air compressor is installed. Detroit series 60 in frame rebuild part 4 camshaft removal youtube. Cylinder head installation on 20082017 detroit diesel dd15. Fastener type torque spec main cap bolts 6070 ftlbs outer main cap bolts 3540 ftlbs. For specs and install options on the 14 liter detroit 60 series please contact our sales department at 8883354181, send us a message on our contact page, or open up the chat window at the bottom of the page if an agent is available. Beforre you torque the bolt you can look inside the gear case and make sure that the paint mark is still in. Detroit forum series 60 bolt torque 4034 on 20100108. In order to avoid plugging, detroit diesel has designed an. Torque the three bolts previously installed inside camshaft gear cover to 5666 nm 4448 lbft. Detroit diesel electronic unit injectors diesel engine. If you do not see the series 60 part you are looking for, please use our quote request form or call us at 877. How to increase horsepower on a detroit diesel series 60. I am replacing the camshaft on my 98 series 60 detroit engine serial 06r0357227 truck vin wk950268, i am unable to get any instructions on proper proceduremy guy is a cat mech and not familar with detroit the cam is out nowim concerned about not getting it right and damaging the new head and pistons.
Id like to get a thread going with information on the detroit series 60 bull gear, especially in the 12. When an engine is out of time, the camshaft timing can be checked by following the camshaft timing check procedure. Dda tech for 30 years,all 2 cycle, series 60,50 mbe also. Jan 24, 2017 17 videos play all detroit series 60 in frame rebuild at home gordon robertson diy detroit series 60 in frame rebuild part 4 camshaft removal duration. Basic specs are free and open to everyone they usually include engine images, displacement, dimensions and weight, essential bolt tightening torques, plus characteristics of the engine e. Detroit series 60 torque y tiempo del motor duration. What are the torque specs for detroit 60 series engine 12 fixya. Dec 11, 2010 you will need a cam gear holder, and a cam gear puller. The sixcylinder engine already produces 425 horsepower but a few simple modifications can increase that even further. Head bolt torque and pattern detroit diesel 60 series 12. This electronically controlled engine has a favorable. Torque the 38 large bolts in four steps in numerical sequence figure 1 to.
Inspect the head bolt holes in both block and head for the presence of oil, water, dirt, or damaged. The series 60g camshaft has no injector lobe on the cam. Follow crosspattern bolt torquing sequence and multiple stage process leading up to the. Install a heavy duty gear pulle r capable of withstanding the 48260 kpa 7000 psi required to remove the gea r from the camshaf t. Alternator mounting bracket for series 60 2002 engine. My engine was overhauled by the prior owner about 800k ago and while he lost the paper work, i was able to contact the shop.
Install remaining bolt to camshaft gear cover and torque to 6 nm 100 lbft. Fastener type torque spec main cap bolts 60 70 ftlbs outer main cap bolts 3540 ftlbs. Search for all your tool and equipment needs right here. Install the remaining two bull gear assembly mounting bolts. The series 60 camshaft is located on top of the cylinder head, just below the valve cover. What are the detroit diesel series 60 torque specs. Electrical detroit diesel troubleshooting diagrams. The head bolts are not reusable, neither the cam gear bolt.
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